Industry-Leading Cold Forming Solutions

Founded in 1962, Helm Instrument Company is at the forefront of quality manufacturing. Specializing in process control systems, force transducers, and advanced tonnage monitors, Helm Instruments has revolutionized cold heading and cold forming technologies for fastener production and other manufacturing applications.

Quality Control in Cold Forming
PTM Series Tonnage Monitor

PTM Series Tonnage Monitor

The PTM Series monitor integrates Helm’s cutting-edge force tonnage circuitry with embedded PC technology to provide real-time signature analysis, unlimited job recipe storage, and complete load monitoring functionality. Engineered for precision, it is the heart of modern cold forming production.

Ideal for fastener and cold heading operations, the PTM Series delivers robust performance with exceptional accuracy, ensuring your manufacturing processes meet the highest standards of quality.

Signature Analysis for Precision Quality

By interfacing with the Helm HR-1101 resolver, the PTM Series provides detailed thru-the-stroke monitoring. Upper and lower control limits are defined around critical portions of the forming signature, ensuring every fastener meets stringent quality criteria.

Quality Assurance in every cycle is our promise to you.

TMG-1200 Cold Heading Monitor

TMG-1200 Cold Heading Monitor

One compact monitor designed for all machine types – from single blow headers to multi-station formers. The TMG-1200 offers three detection modes in one system, eliminating the need for extra modules or sensors.

  • Adaptive learning and trend analysis modes with high/low alarm functions.
  • Bar graph display for real-time deviation monitoring.
  • Integrated parts counters to track production efficiency.
  • Built-in alarm for RPM drop detection to preempt machine issues.

Perfect for quality assurance in fastener production and cold heading applications, the TMG-1200 ensures your operation maintains peak performance.

Efficient Manufacturing Process

Optimized Production & Manufacturing

Helm Instruments’ solutions are built for production environments demanding speed and precision. Our controllers and monitors are engineered to integrate seamlessly with your cold forming and fastener production lines, optimizing throughput and reducing downtime.

With advanced diagnostics and real-time data, you can monitor every aspect of your manufacturing process – from force measurement to equipment performance – ensuring continuous improvement in quality and productivity.

Technical Overview & Resources

Dive deep into the technology behind Helm Instruments’ process control and tonnage monitoring systems. Download our comprehensive PDF presentation for an in-depth look at how our innovative solutions drive quality and efficiency in cold heading and manufacturing.

Technical Overview PDF

Connect with Cinco Industries

For expert advice on cold forming, cold heading, and fastener production solutions, contact Cinco Industries today. Let us help you drive quality and efficiency in your manufacturing operations.

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